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May 30, 2010

HARDENING AND TEMPERING



HARDENING AND TEMPERING

Heat treatment of steel in a school workshop is normally a two stage process. For example, if a high carbon steel or silver steel screw driver blade has been manufactured, at some point it will have to be ‘’hardened’ to prevent it wearing down when used. On the other hand it will have to be ‘tempered’. This second heating process reduces the hardness a little but toughens the steel. It also significantly reduces the brittleness of the steel so that it does not break easily. The whole process is called ‘hardening and tempering’.

STAGE ONE:


The screw driver blade is heated, slowly at first, warming up the whole blade. Then the heat is concentrated on the area at the end of the blade. This gradually becomes ‘red’ hot.


STAGE TWO:

The screw driver blade is removed quickly from the brazing heart, with blacksmiths tongs and plunged into clean, cold water. Steam boils off from the water as the steel cools rapidly. At this stage the blade is very hard but brittle and will break easily.

STAGE THREE:

The screw driver blade is cleaned with emery cloth and heated again on the brazing hearth. Heat is concentrated at the end of the steel blade. The steel must be watched very carefully as it changes colour quite quickly. A blue line of heat will appear near the end of the blade and it travels towards the tip as the temperature rises along the blade. When the line of blue reaches the tip the brazing torch is turned off. The blue indicates the correct temperature of ‘tempering’.

STAGE FOUR:

The screw driver blade is placed on a steel surface, such as an anvil face. This conducts the heat away and allows slow cooling of the screw driver blade. When cold, the blade should be tough and hard wearing and unlikely to break or snap. This is due to the tempering process.

2 comments:

  1. At this phase the blade is very hard but breakable and will break without difficulty. And when the line of blue reaches the tip the brazing torch is turned off.

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  2. yes you are right thanks for your comment

    ReplyDelete